Ultrasonic foil test log sheet 2025

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Ultrasonic testing (or USI, ultrasonic inspection) is one of the best ways to ensure that aluminum plate and other materials meet certain thresholds of material integrity. It exposes hidden flaws and imperfections that would have otherwise gone undetected.
Ultrasonic cleaners are safe for a wide range of materials, including most metals, plastics and composites, glass, ceramics, rubber and silicones, precious metals and stones, and hard-wearing textiles.
While these systems are very effective at removing dirt and grime, they can also cause damage to softer materials such as aluminum. Low-frequency vibrations generated by ultrasonic cleaning can cause pitting in aluminum, especially if the cleaning solution is not appropriate for this metal.
Components to avoid using on an ultrasonic cleaner MCU/ICs SMD resistors MLCC SMD inductors Aluminium electrolytic capacitor Crystals u. FL, SMA, type RF connectors power transformer (e.g, flyback)
Dont allow the cleaning solution level to drop more than one inch below the top of the tank. Never use alcohol, gasoline, or flammable solutions. Doing so could cause a fire or explosion. Use only water-based solutions.
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1:06 3:46 Then add the recommended amount of cleaning. Solution. Step five turn the ultrasonic on and run theMoreThen add the recommended amount of cleaning. Solution. Step five turn the ultrasonic on and run the degass cycle for 10 minutes to degass the solution.
Intepreting the results The foil test is qualitative rather than quantitative, but it can provide a good indication over time on whether your ultrasonic bath is still performing well. Performing the test once a month and keeping the foil sheets afterwards lets you monitor the bath over time.
Yes, but dont use on Aluminum. If its machined itll oxidize, coated itll pit it.
The first requirement the item must be one that wont be damaged by immersion. The second requirement is that the item must be able to dry easily. What can you clean in an ultrasonic cleaner? Any hard durable content glass, metal, plastic, ceramic and some electrical.

ultrasonic foil test log sheet