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First article inspection report template 2025

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The document is a First Article Inspection Report that outlines the verification process for a production part, including details such as part number, drawing number, inspection date, requirements, actual results, and any deviations. It includes sections for comments, approvals, and dispositions related to quality and engineering changes.

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What is the difference between PPAP and first article inspection?

While FAI is a crucial step, PPAP is a broader process encompassing FAI. PPAP involves additional requirements like: Production run: PPAP typically involves producing tens to hundreds of parts to assess production rate and process capability.

What does first article inspection include?

FAIs are incredibly thorough. Manufacturers will examine factors such as measurements and dimensions, equipment, design and materials, and compare these against the customers requirements. Times when the inspections will need to be carried out include when: The product is being produced for the first time.

What are the documents required for FAI?

A FAI report will typically contain the following documentation: Design Records (Drawings, Bill of Material etc) Raw Material Records. A Ballooned Drawing. Dimensional Inspection report. Measurement System Traceability. Special Processing Certs. Functional Test Results.

What is the purpose of a first article inspection report?

A First Article Inspection Report (FAIR) is documentation that proves a product has been manufactured to the required specifications. In the aerospace and defence industry, the report must consist of three forms.

What is the difference between PPAP and PSW?

In the automotive industry, the Part Submission Warrant (PSW) plays a critical role in the Production Part Approval Process (PPAP). PPAP is a standardized process that automotive manufacturers and suppliers use to ensure that all parts and components meet specifications.

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Is PPAP the same as FAI?

Scope: FAI typically involves a comprehensive review of the design, manufacturing process, and related documentation, while PPAP is typically limited to the review of specific production processes, parts, or components.

What is the difference between PPAP and first article inspection report?

First article inspection is part of PPAP or may precede full-blown PPAP. The difference is that FAI is conducted on the first part or parts produced from a new or changed design, and PPAP is a more extensive process evaluating a series of parts from a full production run for new parts.

How to create a first article inspection report?

Heres how you can create a First Article Inspection Report in five steps. Step 1: Pre-plan your FAI. Before beginning, gather the documentation needed for your First Article Inspection: Step 2: Create an inspection plan. Step 3: Manufacture the part. Step 4: Collect data. Step 5: Create report.