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Chillers consist of four basic components; an evaporator, a compressor, a condenser, and an expansion unit. Every chiller system contains a refrigerant. The process starts with a low-pressure refrigerant entering the evaporator.
Ten Tips for Commercial Chiller Maintenance Keep a daily log. ... Keep tubes clean for efficient heat transfer. ... Treat condenser water to prevent scale, corrosion. ... Lower entering water temperature. ... Keep chilled water flow rate between 3 to 12-ft per second. ... Maintain adequate refrigerant charge.
A typical water-cooled chilled water system consists of 4 major components as below: Chiller. Cooling Tower. Chilled Water Pump. Condenser Water Pump.
Planned preventative maintenance (PPM) reduces the likelihood of heating, ventilation and air conditioning (HVAC) system failure, improves efficiency and saves you time and money.
Whereas a typical packaged cooling unit has an efficiency of 1.1 to 1.4 kW/ton, a chiller-based system can have a full load efficiency that is far lower\u2014values of 0.8 to 1.0 kW/ton for the entire chiller plant are typical.
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Fresh air dampers for an air-cooled chiller system should be inspected in the same way as return air dampers. Preventive Maintenance for Industrial Chillers. ... Maintain your Daily Logs. ... Keep the Chiller Tubing Clean. ... Reduce the Temperature of the Condenser Water. ... Inspect the Condenser Water Loops. ... Monitor for Refrigerant Leaks.
Chillers should be tested for leaks, control operation and water quality weekly as well. Items such as load balances and limits can be inspected twice a year. A thorough cleaning, electrical system inspection, and other maintenance tune-ups should be performed annually.
Fluid or Air Inlet temperature and pressure. Fluid or Air Outlet temperature and pressure. Refrigeration inlet and outlet temperature.
Fluid or Air Inlet temperature and pressure. Fluid or Air Outlet temperature and pressure. Refrigeration inlet and outlet temperature. Insulation Condition.
Let's take a closer look at all three: Water-Cooled Chillers. ... Air-Cooled Chillers. ... Comparison Between Air-cooled and Water-cooled Chillers. ... Vapor Compressor Chillers. ... Vapor Absorption Chillers. ... Screw Chiller vs.

chiller maintenance checklist pdf