Cooling tower maintenance checklist excel 2025

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As air rises inside the tower, it receives the latent heat of vaporization from the water, and thus the water is cooled. As a rule of thumb, for every 10°F (5.5°C) of water cooling, 1% total mass of water is lost due to evaporation.
While some cooling towers require more frequent cleaning due to continual operation throughout the year, OSHA (the Occupational Safety and Health Administration) recommends cooling towers be thoroughly cleaned and disinfected at least twice a year.
These are biological contamination, corrosion, fouling and scaling. All of these problems reduce the cooling tower's ability to be as energy efficient as designed.
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The cooling tower maintenance service takes care of these steps. Remove Scale Deposits. Because cooling towers work using evaporation, there is a build-up of scale deposits, which has to be removed regularly. ... Keep Air Flow Running. ... Keep the Tubes Clean. ... Inspect Your Water Pump. ... Treat Your Water.
Check general condition of material and make sure that all connections between the ladder and the tower are tight and in good condition. Check the welds on steel and aluminum ladders. Look for broken or deteriorated treads and rails on wood or fiberglass walkways. Inspect steel walkways for evidence of corrosion.
Steps Of Cooling Tower Cleaning Process Step 1: Inspect the Tower. The first step when cleaning a cooling tower is to inspect the tower. ... Step 2: Protect Yourself. ... Step 3: Treat for Bacteria. ... Step 4: Remove Sludge. ... Step 5: Fix Fouling and Clogs. ... Step 6: Schedule the Next Cleaning.
Check fan motor for proper rotation Check general condition of the fan Check & unplug fan drain holes (hollow fan blades) Check fan for uniform pitch Check fan for rotation without obstruction Check & recoat steel shafts with RUST VETO® *Tension on new belts must be readjusted after the first 24 hours of operation and ...
Top Cooling Tower Water Treatment Problems Biological Contamination. Contamination from biological sources is a common source of issues in cooling towers. ... Corrosion. Any water system faces the potential of corrosion. ... Scaling. ... Excessive Water Blowdown. ... Low Cycles of Concentration. ... Water Usage and Waste Management.

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