AS9102 First Article Inspection Form Rev C (Word) 2026

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Definition & Meaning

The AS9102 First Article Inspection Form Rev C (Word) is a critical document used in the aerospace manufacturing industry to ensure that a manufactured part or assembly meets the necessary design specifications and quality standards. The form is part of the AS9100 series standards, which are specifically designed for the aerospace sector. These standards aim to ensure process consistency, safety, and reliability in product manufacturing.

Components of the Form

  • Form 1: Captures general part information, including the part number, name, and serial number. It also includes the manufacturing and inspection location details.
  • Form 2: Focuses on material specifications and includes customer approvals, ensuring all materials used comply with specified requirements.
  • Form 3: Concerned with characteristic accountability, inspection results, and verifying that all specified dimensions are met.

Key Elements of the AS9102 First Article Inspection Form Rev C (Word)

The AS9102 First Article Inspection Form is comprised of several key components, each serving a specific purpose:

  • General Information: Includes details such as the part name, part number, and revision level.
  • Design Characteristics: Lists all dimensional and functional features.
  • Material and Process Details: Covers the material specifications, process data, and any special processes involved.
  • Results and Compliance: Provides a record of the inspection results for all features.
  • Signature and Approval Fields: For verification and authorization purposes.

How to Use the AS9102 First Article Inspection Form Rev C (Word)

The AS9102 form can be used as follows:

  1. Preparation: Gather all pertinent part details and design specifications.
  2. Data Entry: Fill in each section of the form with accurate information reflecting the inspection process.
  3. Verification: Check results against design specifications to ensure compliance.
  4. Approval: Obtain necessary signatures confirming the part meets quality standards.
  5. Submission: Decide whether to submit electronically or in paper form based on company requirements.

Steps to Complete the AS9102 First Article Inspection Form Rev C (Word)

  1. Fill General Information: Begin with entering the part number, name, and revision level.
  2. Inspect Design Characteristics: Record each design characteristic and its measurement.
  3. Document Materials and Processes: Note all materials used, along with their compliance status.
  4. Capture Results: Measure and record the results for each characteristic in relation to specifications.
  5. Approval & Signature: Secure approval from responsible parties by acquiring the required signatures.
  6. Submit the Form: Ensure the completed form is submitted to the appropriate entities.

Who Typically Uses the AS9102 First Article Inspection Form Rev C (Word)

The AS9102 First Article Inspection Form is primarily used by:

  • Manufacturers in Aerospace Sector: Ensure that parts comply with aerospace standards.
  • Quality Assurance Teams: Conduct thorough inspections and document findings.
  • Suppliers to Aviation Industry: Provide assurance of part quality at the onset of production.
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Examples of Using the AS9102 First Article Inspection Form Rev C (Word)

  • New Product Introduction: The form is used when a new part is manufactured for the first time to validate its compliance.
  • Process Change: When there is a significant change in the manufacturing process or location, the form ensures the consistency of the output.
  • Supplier Exchange: If a supplier change occurs, the form is completed to reaffirm that design and quality standards are sustained.

Why Use the AS9102 First Article Inspection Form Rev C (Word)

Using the AS9102 form is crucial for:

  • Ensuring Quality Control: It verifies that the manufacturing process produces parts that meet design specifications.
  • Maintaining Compliance: Adhering to aerospace industry standards to avoid costly non-compliance penalties.
  • Facilitating Communication: Provides a clear and documented communication of requirements between suppliers and manufacturers.

Important Terms Related to AS9102 First Article Inspection Form Rev C (Word)

  • First Article Inspection (FAI): A process of verifying that a part conforms to design specifications.
  • Part Number: A unique identifier for each component.
  • Design Characteristics: Specific dimensions, materials, and processes mandated for the part.
  • Inspection Results: The outcome of measures taken to confirm the part's attributes meet standards.
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FAI (AS9102C) is a unique standard updated by SAE to emphasize the value of the FAI process. Although AS9100 Rev D requires the production process verification required under Clause 8.5. 1.3, AS9102 itself is not a formal requirement it is a guidance document, not something requiring certification.
Since then, there have been three revisions: AS9102A: January 2004. AS9102B: October 2014. AS9102C: June 2023.
The AS9100 Rev D defines First Article Inspection as a production process verification activity, so all designs should be completed before an FAI is conducted. Once the design is finalized and production processes have been determined, an FAI can be performed on the first production run.
AS9102 Rev B versus Rev C In Form 3, the only important change is the deletion of the signature field plus date (formerly field 14). This leads to a renaming of column 14 to column 12.
The purpose of the First Article Inspection is to provide objective evidence that all engineering design and specification requirements are properly understood, accounted for, verified, and documented. The AS9102 Standard establishes documentation requirements for the First Article Inspection (FAI).

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To Recap: Nucleus Rev A has a smaller enclosure than Nucleus Rev B. This smaller design means that while most SSDs and standard laptop HDDs will fit inside the Nucleus (Rev A) without issue, some older and physically larger legacy drives may not quite fit properly.
AS9102 Rev B versus Rev C In Form 3, the only important change is the deletion of the signature field plus date (formerly field 14).
AS9102 Revison C replaces AS9102 Revison B In June 2023, the new revision, Revision C, of the AS9102 standard was published. You will soon find the most important changes to the AS9102 standard in our Glossary entry AS9102 Rev C.

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