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Hot Dip Galvanizing is a unique process. When clean steel is immersed into molten zinc, a series of zinc-iron alloy layers are formed by a metallurgical reaction between the iron and zinc, providing a robust coating which is an integral part of the steel.
The coating that develops during the galvanizing process is metallurgically bonded to the steel virtually becoming a part of the steel itself. During the reaction in the kettle, the zinc interacts with the iron in the steel to form a series of zinc-iron alloy layers.
Hot-dip galvanizing resists corrosion by providing barrier and cathodic protection, as well as through the development of the zinc patina. These three levels of corrosion protection provide galvanized steel with maintenance-free longevity for decades. Learn more in the hot-dip galvanizing section.
The zinc coating of hot-dipped galvanized steel will last in the harshest soil is 35 to 50 years and in less corrosive soil 75 years or more.
Galvanisation or galvanization (or galvanizing as it is most commonly called) is the process of applying a protective zinc coating to iron or steel, to prevent rusting. The most common method is hot dip galvanizing, in which steel sections are submerged in a bath of molten zinc.

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While steel that is galvanized through other means is only suitable for specific types of projects, hot-dip galvanized steel can be used for a variety of building projects. This is because the material is tough, making it able to withstand more wear and tear.
Both zinc plating and galvanizing is an application of zinc plating. The big difference is thickness: zinc plating is normally 0.2 mils thick. Hot dip galvanizing might be 1.0 mil thick you get over 5 times the protection with galvanizing.
Hot dip galvanizing, ing to the American Galvanizers Association, is defined as the process of dipping fabricated steel into a kettle or vat containing molten zinc. This process helps protect metal from corrosion. This is one of the most effective ways to protect steel and metal from rust.

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