Pre startup safety review checklist 2026

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The document is a comprehensive Flowback Pre-Startup Safety Review Checklist designed for the USA Division P3 Project. It outlines essential safety protocols and equipment checks required before starting operations, including personal protective equipment, emergency action plans, safety documentation, hazard identification, and vehicle condition assessments. The checklist emphasizes the importance of safety meetings, inspections, and corrective actions to ensure a safe working environment.

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Click ‘Get Form’ to open the pre startup safety review checklist in the editor.
Begin by entering the Unit No., Date, Supervisors, Company/Location, and Owner details at the top of the form. This information is crucial for identifying the specific inspection.
Proceed to the General Safety section. Review each item listed, such as ensuring fire retardant clothing is worn and hard hats are available. Mark 'OK', 'Deficient', or 'N/A' as applicable.
In the Safety Documentation section, confirm that Job Safety Analyses (JSAs) are completed for relevant jobs. Document any changes in conditions that may affect safety.
Continue through each section, including Hazard IDs and Equipment checks. Provide comments where necessary to clarify any deficiencies or actions taken.
Once all sections are filled out, ensure that all signatures are obtained from supervisors and managers before finalizing the document.

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How often should a PSSR be conducted?

PSSR also requires regular periodic inspections of pressure systems. The frequency may vary from 12 months to many years, depending upon the type of equipment and their condition.

What is a pre-startup safety review?

A PSSR consists of a checklist of items to be thoroughly verified before a process begins or restarts in order to ensure that potential hazards have been properly addressed. Creating such a list is a critical step, since any hazard not included will be properly mitigated.

What is the pre startup safety review standard?

The PSSR must confirm the following: Construction and equipment are in accordance with design specifications; Safety, operating, maintenance, and emergency procedures are in place and are adequate; A process hazard analysis has been performed for new facilities and recommendations have been resolved or implemented

When must a pre-startup safety review be conducted?

A pre-startup safety review must be performed before a new chemical is stored on-site at the new or modified facility or equipment.

Is a PSSR a legal requirement?

A PSSR inspection allows you to thoroughly review the status of employee training, construction, equipment, and other components involved in a company change. This PSSR checklist will help ensure that your employees are kept safe during Management of Change (MOC).

pssr form

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What is part of a pre-startup safety review?

Pre-startup safety reviews are required for all new facilities and for all facility modifications that result in a change to the process safety information. They may also be beneficial to use if a chemical has not been in storage for a prolonged period of time.

When must a pre-start-up safety review be conducted?

Regulatory requirements include: OSHA (opens in new tab): In the U.S., PSSR is required by the Occupational Safety and Health Administration (OSHA) under 29 CFR 1910.199(I), specifically for processes involving highly hazardous chemicals.

Pre startup safety review checklist 2026

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How often should a PSSR be conducted?

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Is a PSSR a legal requirement?

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