Pre startup safety review checklist 2025

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The employer shall perform a pre-startup safety review for new facilities and for modified facilities when the modification is significant enough to require a change in the process safety information.
The Pre-Start-Up Audit (PSUA) or Pre-startup review is a part of the planning process for projects during which the safety and functionality of the process itself is checked to ensure that all systems should function as intended and potential hazards can be dealt with.
What is a PSSR walk? A PSSR walk is a visual inspection of the equipment or system that is performed while it is in operation. This allows the inspector to observe the equipment in action and identify any potential hazards or issues that may not be evident during a static inspection.
The PSSR must confirm the following: Construction and equipment are in ance with design specifications; Safety, operating, maintenance, and emergency procedures are in place and are adequate; A process hazard analysis has been performed for new facilities and recommendations have been resolved or implemented
Pre-Startup Safety Review (PSSR) a technical review and inspection of equipment modification prior to startup to ensure that the modification has been installed in ance with the approved design standards, that procedures are in place and adequate, and that training of affected personnel has been completed.
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A pre-start inspection is a quick review to ensure that a task or item of equipment is safe to use. In order to ensure that the task or equipment is used safely, certain things should be included in a pre-start inspection, such as: Reviewing Safe Work Procedures or other instructions.

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