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The normal life expectancy of a steam boiler is 20 to 30 years given proper care and maintenance routines are applied. When considering steam boiler replacement, the three most important aspects to think about are safety, economics, and requirement changes.
To replace an existing steam boiler, you can expect to pay between $3,400 to $9,500. This cost depends on the size of the boiler you have, your homes square footage, desired efficiency, and the need for any existing ductwork.
A 2,000-square-foot house usually needs a boiler capacity of around 60,000100,000 BTU/h, which results in an estimated average cost range of $5,000$8,000. We recommend contacting a professional installer for an exact quote.
Unlike a steam boiler system, thermal fluid heating systems can operate at higher temperatures without a significant increase in pressure. With steam, you can only increase the temperature by increasing pressure which adds to the risk of explosion.
Boilers usually last 15 years or more as long as they receive maintenance. There are some cast iron boilers that can last between 20 and 30 years. When a system ages, its efficiency begins to decrease. Because of this, the most financially sound decision is to replace the unit when it is at the end of its lifespan.
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Boiler replacement typically costs between $4,290 to $10,070, including installation or higher for larger high-efficiency models. Factors influencing the cost include the type of boiler, its efficiency rating, the complexity of installation, and any necessary modifications to the existing system.

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