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Lubricate the pallet truck on a monthly basis and/or after each cleaning with long-life grease on the lubrication points, such as the wheels, axles and grease fittings.
Pre-operational checks Visually inspect the truck for damage or cracks. Raise the forks to check the hydraulic pump is in working order by pressing the lever downwards then operate the handle. Raise forks fully and look for any sign of hydraulic oil leaking.
If you were to overload a pallet truck, it can overbalance and tip over, causing damage to surrounding equipment or even harming another staff member. How to avoid this? Use a weighing scale or weigh beams, and ensure trucks arent overloaded.
Visually inspect for broken or missing parts. Inspect for structural damage, bent handle, cracked, or broken wheels, missing, or broken mechanism components, if so, determine if economical to repair. Jack up the truck, preferably with weight on it, and watch to see if it will hold weight without sinking down.
Pallet Jack Maintenance Its important to inspect pallet jacks before using them. Look for cracks and other signs of defects or possible damage. Over time, the solid rubber wheels of pallet jacks may also develop wear, resulting in unstable loads and poor handling.
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Visually inspect for broken or missing parts. Inspect for structural damage, bent handle, cracked, or broken wheels, missing, or broken mechanism components, if so, determine if economical to repair. Jack up the truck, preferably with weight on it, and watch to see if it will hold weight without sinking down.
Inspect pallet jacks at the beginning of the day and each shift. Check steering, controls, forks, and any other components. Look for oil spots on floor or leaks. Observe the wheels; ensure they are not worn out or damaged (to prevent poor handling and reduce the risk of unstable loads).
Foot Injuries when loads are dropped or the pallet jack moves over foot. Back Trauma from moving a loaded pallet jack or adjusting a heavy load. Shoulder Strain or Dislocation when the pallet jack is pulled too forcefully. Bruising or Lacerations tripping hazards caused by the pallet jack forks.

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