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What is included in a first article inspection?

First Article Inspection (FAI) is the process of planning, manufacturing, and verifying a production process. A First Article Inspection Report (FAIR) is the document that certifies that each sample was produced and inspected according to the customer's specifications.

How do I write a first article inspection report?

First Article Inspection (FAI) is the process of planning, manufacturing, and verifying a production process....How to Create a First Article Inspection Report in 5 Steps Step 1: Pre-plan your FAI. ... Step 2: Create an inspection plan. ... Step 3: Manufacture the part. ... Step 4: Collect data. ... Step 5: Create report.

What is first sample inspection report?

An ISIR is executed according to various specifications from the customer and is used to check whether the product is suitable for series production and whether its quality remains consistent when it is reproduced.

What is the purpose of a first article inspection report?

What is First Article Inspection? As an official authentication method for a manufacturing process, FAI reports intent is to review and authorize dimensional reports. FAI reports utilize dimensional properties of a production part in comparison to design specifications, to ensure consistency or discover deviations.

What is first article inspection in SAP?

With this feature, you can use the Quality Management (QM) component and the Extended Warehouse Management (EWM) component of SAP S/4HANA to implement first article inspections for EWM-controlled stock. You use first article inspections as part of the Production Part Approval Process (PPAP).

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When should a first article inspection be done?

According to SAE, here are the times a First Article is required: First production run of a new product. Design change. Materials or sources change. It has been more than 2 years since the part was produced. Change in process, tools, or location.

What is the purpose of a first piece or first article inspection?

A First Article Inspection is typically called for in a purchase order contract between the producer and buyer. The AS9100 Rev D defines First Article Inspection as a production process verification activity, so all designs should be completed before an FAI is conducted.

How do I fill out a Xometry inspection report?

0:48 2:43 How to Complete a First Article Inspection Report for Xometry YouTube Start of suggested clip End of suggested clip Report will be titled form 1 and will be pre-populated by exometry you will only need to enter theMoreReport will be titled form 1 and will be pre-populated by exometry you will only need to enter the name of the person completing the inspection. Report in the date on the tab labeled form 1..

Why do we do first article inspection?

The first article inspection process serves two important purposes. The first is to inspect and validate all documented requirements. The second is establishing the manufacturing Plan of Record or POR for the production line. Once the manufacturer establishes the POR, they must replicate it on an ongoing basis.

When should FAI be performed?

02. When is a First Article Inspection needed? A First Article inspection is required during the new product introduction process to ensure that the manufacturing process is capable of consistently delivering products that meet specifications.

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