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many manufacturers see reducing change over time as a golden opportunity to improve operational efficiency and reduce waste for good reason a simple reduction in change over time can increase output reduce inventory or work in process and improve responsiveness to customer demand yet the most effective method for standardizing and reducing change over time is often overlooked standardized work instructions say for example that your current changeover takes an hour assuming youre running five to seven changeovers per week thats nearly one day a week spent running changeovers at a minimum you could be wasting 32 days on changeover time per year imagine what you could do if you even got half of that time back those familiar with lean manufacturing concepts know that change over time is machine downtime a non-value adding process reducing change over time not only has a direct time savings benefit but the flexibility of shorter change over times allows for more nimble and reliable produ
