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Today's project involves using a piece of tool steel to create a forming tool. The initial workholding setup may not be ideal, but taking it slow should work. Using a 3/8 inch four flute rougher cutter and a tapered end mill, the cutting edge is given relief. The forming tool is cut upside down to allow for this relief to be added. Once the shape and relief are achieved, the forming tool is cut off from the parent stock. The forming tool is designed to create a ball shape, with a support block made out of aluminum to prevent bouncing and shattering during use.
