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Today's project involves starting with a piece of oh one tool steel, despite the less-than-ideal workholding setup. The cutter being used is a 3/8 inch four flute rougher with a corncob style, and a tapered end mill is used to provide relief on the cutting edge. By cutting the forming tool upside down, the relief is achieved. Once the shaping and relief are complete, the forming tool is cut from the parent stock to create a ball shape. To prevent the tool from bouncing around, a support block made of aluminum is cut to go under it.
