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Excessive Heat Load The chiller is cooling more than its rated capacity. Poor Heat Dissipation Dirty condensers, low airflow, or inadequate water flow reduce cooling efficiency. Refrigerant Issues Low refrigerant levels or contamination can impair performance.
Why is my chiller not cooling?
Some common causes include: Electrical problems: If there is an issue with the electrical supply, such as a loose wire, blown fuse, or tripped circuit breaker, the chiller may not turn on. Control system problems, such as a broken control panel or thermostat, could prevent the chiller from starting.
What are the four main components of a chiller system?
Chillers consist of four key components: an evaporator, a compressor, a condenser, and an expansion unit. In addition, every chiller system contains a refrigerant.
What temperature should a chiller be set at?
Generally, temperatures of between 45 and 50 degrees are suitable for cooling equipment. Pharmaceutical uses include use of chilled water in manufacturing and cool storage. Usually, 35 to 46 degrees is the recommended temperature for refrigeration during transport and storage of most cold-chain medications.
How do you check chiller load?
Old School Formulas: Heat Load Calculation and Chiller Sizing Multiply to calculate BTUs per hour: Pounds/hour X specific heat X T = BTUs per hour. Convert BTUs to tons: BTUs per hour / 12,000 = Tons per hour. Add a safety factor of 10% to 20%: Tons per hour x 1.2 (safety factor) = Chiller size in tons.
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Condenser Tube Fouling This is the number one reason water-cooled chillers have difficulty in their operation, thereby increasing energy usage. Tube fouling is caused by not brushing the tubes regularly or by ineffective water treatment. Tube fouling leads to compressor surge which damages the compressor and motor.
What is the common problem in chillers?
Common Causes of Chiller Problems. The biggest causes of chiller problems are poor operating practices, lack of maintenance, and incorrect sizing. Chillers that are not well maintained or operated poorly are more likely to consume excess energy and are more susceptible to significant issues.
What causes low pressure in a chiller?
A common cause of low-pressure alarm in industrial chillers is system leakage of refrigerant, and if the leakage point happens to be located in the water tank or evaporator and other locations that will come into contact with water, it is likely to cause water in the refrigeration compression system, resulting in
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