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A percentage of volume flow is also a simple calculation for the testing contractor. For example, suppose you have a duct system where the duct system is handling 14,000 cfm. If the allowable leakage is specified as 2%, then the allowable leakage is 0.02 x 14,000, or 280 cfm.
1:22 5:11 Duct Leakage Testing - YouTube YouTube Start of suggested clip End of suggested clip Exactly how much air is is moving through that system again with all are designed openings sealedMoreExactly how much air is is moving through that system again with all are designed openings sealed off the only thing we should be getting is air moving through those leeks.
A duct test is necessary to determine leaks, needed repairs, and/or renovations. Duct testing can be performed at any time, however, whether or not new energy efficiency equipment is being installed.
For duct leakage testing, the standard pressure used is 25 Pascals, which is close to the operating pressure of a typical duct system.
Leakage factor, f, is defined as the leakage flow rate, Q, in l/s per m2 of duct surface area, A, at a certain static pressure as specified in Table 1 for laboratory test.
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Duct testing involves sealing off an entire ventilation system and then pressurizing it in order to determine how airtight it is. The technicians determine how much air pressure is escaping from the ductwork and then trace down the locations so they can repair or seal them.
The 2009 IECC limits the leakage to outdoors to less than or equal to 8 cfm per 100 ft2 of conditioned floor area or total leakage less than or equal to 12 cfm per 100 ft2 of conditioned floor area.
When low-pressure VAV and CAV systems are used, the total allowable leakage should not exceed 2 percent, including the box and downstream ductwork. The box and downstream ductwork should be tested at the lower 1-inch wg static. This is the minimum for most systems currently used in today's design practices.
1:22 5:11 Duct Leakage Testing - YouTube YouTube Start of suggested clip End of suggested clip Exactly how much air is is moving through that system again with all are designed openings sealedMoreExactly how much air is is moving through that system again with all are designed openings sealed off the only thing we should be getting is air moving through those leeks.
In summary, the standard requires that each duct system of 3000 L/s or more be tested to at least 1.25 times its operating pressure, and not leak more than 5% of the design air quantity of the duct system.

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