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Weld procedure specification template

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The document AWS B2.1/B2.1M:2009 outlines the specifications and requirements for a Welding Procedure Specification (WPS), Procedure Qualification Record (PQR), and Welder Qualification Record (WQR) specifically for stud welding. It includes sections for test details, company information, material specifications, machine data, welding parameters, and weld test results. The document serves as a certification that the welding processes comply with AWS standards.

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What is the ISO standard for stud welding?

ISO 13918 Welding Studs and ceramic ferrules for arc stud welding. This covers the dimensional requirements and associated specifications for the studs used in stud welding processes. ISO 14555 Welding Arc stud welding of metallic materials. This is an important standard in stud welding.

What are the safety requirements for stud welding?

Provide appropriate eye protection during welding. Protective clothing including long sleeves and long pants is recommended for protection during application of weld studs. Welding gloves, aprons or jackets are also recommended where appropriate. Respiratory protection is not needed in well ventilated areas.

What are the safety precautions for stud welding?

Never touch live wire without safety gears: Stud welders and other teammates in the welding area should never touch live electrical parts, or weld in wet areas, or wear protective equipment while welding.

What is stud test?

A pull-off test, also called stud pull test, is a type of test in which an adhesive connection is made between a stud and a carrier (or object to be tested) by using a glue, possibly an epoxy or polyester resin, that is stronger than the bond that needs to be tested.

What is the standard for stud welding?

When it comes to stud welding, ISO 13918 standards cover the majority of common arc procedures including drawn arc, CD, and short cycle stud welding. For all these types of the stud welding process, Northland Fastening Systems provides a comprehensive range of supplies meeting ISO 13918 standards.

What are the OSHA safety requirements for welding?

Welders shall place welding cable and other equipment so that it is clear of passageways, ladders, and stairways. Selection. Helmets or hand shields shall be used during all arc welding or arc cutting operations, excluding submerged arc welding. Helpers or attendants shall be provided with proper eye protection.

What is the tolerance for stud welding?

To our knowledge there is no documented tolerance for on-site stud welding, however we would suggest as a minimum +/-10mm on each stud position be considered giving a tolerance in the U bar of at least 20mm.

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