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The document outlines the Monthly Fire Pump Churn Test Procedure, detailing steps to be taken before, during, and after the test. It emphasizes risk management practices, including verifying pump operation, monitoring pressure readings, ensuring proper drainage and lubrication of packing glands, and documenting test results. The procedure also includes notifying relevant parties and returning systems to automatic mode post-test.

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How to do a churn test?

The no-flow (churn) test needs to be conducted by starting the pump automatically. The pump must be started by drawing water from the sensing line to simulate a pressure drop in the system rather than using the start button on the front panel of the fire pump controller.

What is churn in a pump?

In the context of a pump, churn refers to the operation of the pump when it is running without any flow, or with minimal flow, through it. This occurs when the pump is still powered and rotating, but there is no demand or the discharge valve is closed.

How to do fire pump churn test?

The Monthly Fire Pump No-Flow/Churn Test Run your fire pump for at least ten minutes. Note the systems suction pressure and discharge pressure. Note any strange noises or vibrations. Check pump casing or bearings for signs of overheating. Check the pump for any possible discharge. Check volt and amp readings.

How often should a fire pump churn test be performed?

Generally, diesel fire pumps must be no-flow (churn) tested on a weekly basis. The requirements for electric fire pumps vary. Most electric fire pumps can be no-flow (churn) tested at a monthly frequency.

What is a monthly churn test?

A Churn Test Monthly churn tests involve the fire pump system running for ten minutes. We check the hardware and flow levels and record suction and discharge pressure gauge readings to interpret these results. All of these factors determine if the fire pump system is working optimally.

What is a churn test?

These tests simulate fire conditions by running the pump without discharging water. The primary objective is to ensure the pump can deliver the required water flow and pressure during a fire emergency. During a churn test, the fire pump operates at its rated speed for a specified duration, typically 10 to 30 minutes.

What is the churn test on a sprinkler pump?

A fire pump churn, also called a no-flow test or churn test, is a routine check to ensure a fire pump is in optimal working condition. This test runs the pump without discharging water, allowing it to operate under normal conditions.