Lockout Tagout Program Safety Audit Guide - Safety InfoCom 2025

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OSHA Standard 1910.147(c)(6) covers period inspections of energy control procedures for organizations and companies that require lockout/tagout procedures for their operations. This standard says the following: The employer must conduct inspections of the LOTO procedures at least once a year.
Key elements of a LOTO program audit include: Inspecting lockout devices and equipment. Evaluating employee training and competency. Verifying compliance with relevant regulations. Identifying and addressing gaps or inconsistencies.
How LOTO Works. #1: Notify Employees. #2: Identify Energy Sources. #3: Shut Down Equipment. #4: Deactivate Energy Isolating Devices. #5: Apply Applicable LOTO Devices. #6: Dissipate Stored Energy. #7: Verify Energy Isolation.
A periodic inspection of each energy control procedure must be performed at least annually to ensure that the energy control procedures continue to be implemented properly and that employees are familiar with their responsibilities under those procedures.
The eight basic steps to a LOTO procedure are as follows: Prepare for the shutdown. Notify affected employees. Shut down the equipment. Isolate energy sources. Apply LOTO devices to energy sources. Release/control all stored energy. Verify the lockout. Maintain the lockout.
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8 Steps of Lockout-Tagout (LOTO) Procedure Preparation. Notification Shutdown. Isolation. Lockout-Tagout. Secure or Release Stored Energy. Isolation Verification. Maintaining Lockout During Service. Putting the Equipment Back into Service.
However, every isolation procedure should include the following basic steps: Shut the plant down. Identify all energy sources and other hazards. Identify all isolation points. Isolate all energy sources. De-energise all stored energies. Locking out all isolation points. Tagging. Testing isolation procedure.

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