Use of Glass Cullet in Roadway Construction, Phase I TxDOT Research Project 0-1331-2025

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Cullet (crushed glass) can have many uses, the first of which is the most obvious - it is mixed with soda ash, sand and limestone, and put into a furnace, creating new molten glass. This can then be used to make new bottles and jars.
By crushing and sieving, waste glass materials can be used as fine aggregates in asphalt concrete, where this is called glassphalt. Satisfactory performance of upper asphalt pavement layers can be achieved by adding glass waste with 10% of the mix.
The blend of raw materials used to make the glass melts at around 2800 F, while cullet, or ground-up recycled glass, melts at a much lower temperature, around 1500 F, so the addition of cullet to the blend helps to reduce the melting temperature, saving natural gas.
Emphasis is given to the application of glass cullet in the construction industry, other than as construction aggregate, especially in ceramic-based products, including ceramic bricks, tiles and their glazing, glass-ceramics, foam glass-ceramics, and porcelain.
The use of cullet made from scrap glass reduces the amount of energy required to melt the glass and helps to lower the carbon footprint of the glass industry. In addition, such as Silica sand and soda ash, which can be costly and often require significant energy to extract and process.
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These applications also include the use of glass cullet as a filtration medium, constituent in epoxy resins, in the production of glass fibres, elastomeric roof coatings, aesthetic finishing materials, abrasive material for surface cleaning, and paint filler.
Further treated glass, with up to 99.8 percent purity, and fine grind, can find markets at $70-$100/mt. Colour-sorted and high-purity glass cullet can be sold at $60-$80 USD in Canada and the U.S. taking into account variation in cost per tonne for hauling - from $5 to $20 per tonne - depending on the distance.

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