Condenser Water System Savings: Optimizing flow - Trane 2025

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Final answer: If the water flow in a condenser is exceptionally high, it may boost cooling efficiency by absorbing more heat, but it could also possibly lead to issues such as excessive pressure and erosion of the condenser tubes.
Cooling tower fans operate via on/off controls or modulate via variable frequency drives to maintain a condenser water supply temperature. VFDs provide the most energy efficient method of controlling the fans.
A reduction in the water flow through the condenser will likely cause a reduction in the approach temperature and an increase in the temperature difference of the water entering and the water leaving the condenser.
A common problem with water cooled condensers, however, is formation of deposits from water on the tubing walls. These scale deposits act as an insulating layer, causing lack of proper heat transfer for condensing of refrigerant. This causes high refrigerant discharge pressures and loss of refrigeration capacity.
It is common for Engineers to estimate the Chilled Water and Condenser Water Flowrate based on their tonnage, as 2.4 usgpm/tonne for Chilled Water, and for Condenser Water, 3 usgpm/tonne. This Rule of Thumb figures (Flowrate per tonne) dont just appear out of nowhere.
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We note that as the condenser water flow rate decreases: The chiller leaving condenser water temperature and chiller power rise. The condenser water pump power drops. If the same cooling tower is used, its approach temperature decreases.
An increase in the temperature of cooling water may have impact on the capacity utilization of thermal power plants in two concerns: (1) reduced efficiency: increased environmental temperature reduces thermal efficiency of a thermal power plant, (2) reduced load: for high environmental temperatures thermal power
The condenser loop uses a cooling tower to supply cooling water to the water-cooled electric chiller in the chilled water loop. Hence, the supply side of this loop consists of the cooling tower and the demand side consists of the electric chiller.

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