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First Article Inspection (FAI) consists of a detailed verification and comparison of a requirement (product design) versus results (production result). A supplier needs to do a First Article Inspection due to its industry requirements like AS9102 or customer requirements before the manufacturing process begins.
AS9102 - Aerospace First Article Inspection The 9102 standard is used to standardize the documentation of First Article Inspection (FAI) in aviation, space, and defense. The standard covers processes from manufacturing small electrical components to large structural assemblies.
The current version of the AS9100 standard is AS9100D, or AS9100 Rev D, which is updated to incorporate the requirements of the ISO 9001 version issued in 2015. The previous version of the document was AS9100C, or AS9100 Rev C, which incorporated the requirements of the ISO 9001 version issued in 2008.
An AS9102 FAIR, or First Article Inspection Report, certifies that each sample was produced and inspected according to the customer's specifications. AS9102 First Articles used by the aerospace and defense industries include 3 forms: Part Number Accountability, Product Accountability, and Characteristic Accountability.
First Article Inspection (FAI) is the process of planning, manufacturing, and verifying a production process. A First Article Inspection Report (FAIR) is the document that certifies that each sample was produced and inspected according to the customer's specifications.

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The purpose of an FAI is to provide objective evidence that all engineering, design and specification requirements are correctly understood, accounted for, verified and recorded.
AS9100 is the internationally recognized quality management standard specifically written for the aerospace industry; it is based on the ISO 9001 quality management system (QMS) standard. Compliance with specification is confirmed through a complex auditing and certification process.
AS9102 is part of the widely adopted AS9100 quality management system for the aerospace industry. AS9102 is the standard that details a first article inspection. In the Aerospace and Defense industry when a new or revised part is produced for the first time, it must be verified to ensure all requirements have been met.
What is AS9100? AS9100 uses all the ISO 9001 standards as a foundation, bolting on additional regulatory requirements and notations pertaining specifically to aerospace quality needs.
According to SAE, here are the times a First Article is required: First production run of a new product. Design change. Materials or sources change. It has been more than 2 years since the part was produced. Change in process, tools, or location.

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