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How do you measure dry film thickness? The most common way to measure powder dry film thickness is with the use of electronic DFT gauges. They are hand-held, easy-to-operate, and relatively low-cost. They employ magnetic, eddy current, or ultrasonic principles depending upon the coating substrate (metal).
ISO 19840:2004 specifies a procedure for the verification of dry film thickness against the nominal dry film thickness on rough surfaces, including the adjustment of the instruments used, the definition of inspection areas, sampling plans, measurement methods and acceptance/rejection criteria.
Maximum Minimum DFT These would give a maximum scheme of 2 x 320 m. However, applying the 90:10 rule or the 80:20 rule would give minimum values of: 90:10 rule: 2 x 144 m or 288 m total. 80:20 rule: 2 x 128 m or a 256 m total.
As per SSPC PA2 the minimum required thickness is 80% and maximum 120% of the required DFT for a single spot measurement. as in your case 60 micron should be the min and 90 micron should be the max, hence it is not acceptable.
Stylus profilometry and interferometry are two mechanical methods used to measure film thickness. Both methods require the presence of a groove or step between the surface of the film and the substrate. The grooves are produced either by masking portions of the substrate or by removing parts of the deposited film.
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The PosiTest DFT Dry Film Thickness Gage measures paint and other coatings on metal substrates. It is the economical choice that retains the uncompromising quality of DeFelsko coating thickness and inspection instruments.

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