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The document is a Hydraulic Jack Inspection Form that outlines the procedures and requirements for inspecting hydraulic jacks. It specifies inspection intervals based on usage conditions, lists critical questions to assess the jack's safety and functionality, and mandates tagging and removing any jack from service if it fails any inspection criteria.
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Normally when a Hydraulic Jack does not lift fully it is from low Hydraulic fluid. Hydraulic fluid gradually absorbs moisture over time and it is a good idea to change it. Most hydraulic jack will have a rubber plug that can be removed to change the fluid. Most likely there is still some air in the jack.
Some basic maintenance practices for hydraulic jacks include: Regular inspection for any signs of wear, leakage or damage. Cleaning hydraulic jacks from contaminants that can affect their performance. Inspecting seals and making replacements when needed to prevent leaks and maintain pressure.
If your hydraulic jack is damaged, extends slowly, kicks back, or has frothy oil, theres something wrong with it and problems will need to be addressed. The best way to minimize hydraulic jack repairs is to take good care of it.
If it is not low on oil, then potential reasons that it wont lift up include a release valve that is not sealing tightly, an overload valve that is not set correctly (usually hear a ``whoosh sound while pumping), a main lift arm seal that has failed, or the oil transfer check valves arent sealing right.
Open the release valve to bleed air from the system and ensure no air is trapped in the hydraulic system. Dissemble the hydraulic jack to check for degradation or damage. Reassemble the jack and test it by pumping it to build pressure. Do a final inspection to make sure there are no other issues or leaks.

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No matter what type of jack is used, technicians should ensure the lifting capacity of the jack is greater than the weight of the axle being lifted. The jack also should be inspected thoroughly to ensure there are no oil leaks, particularly around the fill plug and release screw.
For constant or intermittent use at one location, once every 6 months; For jacks sent out of the shop for special work, inspect the jack when it is sent out and when returned; or For a jack subjected to abnormal load or shock, inspect the jack immediately after the incident.
Jacks are for lifting. They use hydraulics to deliver a lot of leverage, but hydraulics can and do fail. All thats holding a jack in place is an o-ring. O-rings can fail slowly and leak, lowering a car on you slowly until you cant get out. They can also fail catastrophically and drop the car instantly.

hydraulic jack checklist

Hydraulic Jack

Inspect the jack for hydraulic fluid leakage before every use. Check the seals. Report any leaks or faulty equipment, and immediately tag and remove the jack

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114002.pdf

See Maintenance section. AC DC models: Check for hydraulic oil leaks and proper oil level. Add oil if needed. See Maintenance section.

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Hydraulic Jack Inspection Form

HYDRAULIC JACK INSPECTION. DATE: JACK # . Circle Answer. 1. Do jacks in use have a rating sufficient to lift and sustain the loads?

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