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Periodic inspections look for loose bolts, cracked sheaves, damaged locking devices, and wear on the braking system. These inspections also examine the load and wind indicators, gasoline and electric power-plants, electrical wiring.
Generally, manufacturers recommend 12 month service intervals. Most HIAB products come with a service manual that details the various intervals and itemizes the checks and/or replacements that should be performed at each service point.
Check ground conditions to ensure stability. Visually inspect the crane before use. Make sure all loose materials, parts, blocking and packing have been removed from the load before lifting. Remove any slack from the sling and hoisting ropes before lifting the load.
Check that the wire rope is properly seated. Ensure that it is not twisted, kinked or damaged. Check all other limit devices for proper functionality. Train all crane operators on the functionality of all new cranes.
Lifting Plan Before you start any lifting operation, you must prepare the following: Lifting plan supported by a risk assessment (RA); Safe work procedure or method statement; Permit-to-work (PTW); and.
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Test run the crane the full length of the runway and bridge span to ensure no obstructions will interfere with the crane travel motions. Test that all motions travel speed match the designed specifications. Turn the crane off, engage the hoist up switch, the hook should not rise.
Parts such as pins, bearings, shafts, gears, rollers and locking devices for distortion, cracks or docHub wear. Brake and clutch system parts, linings, pawls and ratchets for excessive wear. Safety devices and operational aids for proper operation (including docHub inaccuracies).
To reduce the risk, mobile cranes and boom trucks must be inspected and certified annually. An important part of the inspection and certification process involves an assessment of a machines critical components.
Check that the wire rope is properly seated. Ensure that it is not twisted, kinked or damaged. Check all other limit devices for proper functionality. Train all crane operators on the functionality of all new cranes.
Parts such as pins, bearings, shafts, gears, rollers and locking devices for distortion, cracks or docHub wear. Brake and clutch system parts, linings, pawls and ratchets for excessive wear. Safety devices and operational aids for proper operation (including docHub inaccuracies).

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