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The first article inspection process serves two important purposes. The first is to inspect and validate all documented requirements. The second is establishing the manufacturing Plan of Record or POR for the production line. Once the manufacturer establishes the POR, they must replicate it on an ongoing basis.
PPAP (Production Part Approval Process) is a mandatory process in the automotive industry, and is designed to assess the manufacturability of the supplier to fulfill customer quality requirements. FAI (First Article Inspection) is the aerospace equivalent of the PPAP and is also called initial quality control.
The AS9102 standard defines first article inspection as, \u201cA planned, complete, independent, and documented inspection and verification process to ensure that prescribed production processes have produced an item conforming to engineering drawings, DPD, planning, purchase order, engineering specifications, and/or other ...
First Article Inspection (FAI) consists of a detailed verification and comparison of a requirement (product design) versus results (production result). A supplier needs to do a First Article Inspection due to its industry requirements like AS9102 or customer requirements before the manufacturing process begins.
A First Article Inspection (FAI) is a design verification process for verifying that a new or modified production process produces conforming parts that meet the manufacturing specification detailed in technical or engineering drawings. Typically, a supplier performs the FAI and the purchaser reviews the report.

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First Article Inspection (FAI) is the process of planning, manufacturing, and verifying a production process. A First Article Inspection Report (FAIR) is the document that certifies that each sample was produced and inspected according to the customer's specifications.
A First Article Inspection (FAI) assesses the quality of one to five items that are selected from the first mass production run for testing. The items are chosen at random and act as a sample for the rest of the production run.
An FAI report utilizes the dimensional properties of a production part in comparison to design specifications. Items to be checked by the FAI are wide and varied and may include distances between edges, positions of holes, diameters and shapes of holes, weight, density, stiffness, color or surface finish.
Boeing First Article Inspection (BFAI) is a Boeing supplier surveillance process which provides for the verification of a supplier's FAI, including physical verification of individual characteristics as deemed necessary by Boeing, to ensure all engineering, design and specification requirements have been fulfilled.
The purpose of an FAI is to provide objective evidence that all engineering, design and specification requirements are correctly understood, accounted for, verified and recorded.

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