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CR Part Serial Number add rows as required 1 Signature indicates that all characteristics are accounted for meet drawing requirements or are properly documented for disposition* 2 Also indicate if the FAI is complete per section 5. 4 of AS-9102 FAI complete FAI not Complete 19. R Signature 20. R Date 21. O Reviewed By 22. O Date 23. R Part Name 3. CR Serial Number or Lot Number or Date Code 4. O FAI Report Number 5. CR Part Revision Level 6. CR Drawing Number 7. CR Drawing Revision Level 8. CR ...

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Why do we do first article inspection?

The first article inspection process serves two important purposes. The first is to inspect and validate all documented requirements. The second is establishing the manufacturing Plan of Record or POR for the production line. Once the manufacturer establishes the POR, they must replicate it on an ongoing basis.

What is the difference between Ppap and FAI?

PPAP (Production Part Approval Process) is a mandatory process in the automotive industry, and is designed to assess the manufacturability of the supplier to fulfill customer quality requirements. FAI (First Article Inspection) is the aerospace equivalent of the PPAP and is also called initial quality control.

What is a AS9102?

The AS9102 standard defines first article inspection as, \u201cA planned, complete, independent, and documented inspection and verification process to ensure that prescribed production processes have produced an item conforming to engineering drawings, DPD, planning, purchase order, engineering specifications, and/or other ...

What is fai required?

First Article Inspection (FAI) consists of a detailed verification and comparison of a requirement (product design) versus results (production result). A supplier needs to do a First Article Inspection due to its industry requirements like AS9102 or customer requirements before the manufacturing process begins.

What is the purpose of FAI?

A First Article Inspection (FAI) is a design verification process for verifying that a new or modified production process produces conforming parts that meet the manufacturing specification detailed in technical or engineering drawings. Typically, a supplier performs the FAI and the purchaser reviews the report.

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What is an FAI document?

First Article Inspection (FAI) is the process of planning, manufacturing, and verifying a production process. A First Article Inspection Report (FAIR) is the document that certifies that each sample was produced and inspected according to the customer's specifications.

What does FAI mean in manufacturing?

A First Article Inspection (FAI) assesses the quality of one to five items that are selected from the first mass production run for testing. The items are chosen at random and act as a sample for the rest of the production run.

What is included in FAI?

An FAI report utilizes the dimensional properties of a production part in comparison to design specifications. Items to be checked by the FAI are wide and varied and may include distances between edges, positions of holes, diameters and shapes of holes, weight, density, stiffness, color or surface finish.

What is first article inspection in aerospace?

Boeing First Article Inspection (BFAI) is a Boeing supplier surveillance process which provides for the verification of a supplier's FAI, including physical verification of individual characteristics as deemed necessary by Boeing, to ensure all engineering, design and specification requirements have been fulfilled.

What is the purpose of an FAI?

The purpose of an FAI is to provide objective evidence that all engineering, design and specification requirements are correctly understood, accounted for, verified and recorded.