Rework formula in INFO

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Aug 6th, 2022
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How to rework formula in INFO

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hello and welcome to my channel in this video we will be talking about process metrics every process should have one start at least one end couple of process steps decision points and in case things go bad rework steps we could also have shorter or longer waiting times while for decisions you should know how much of the volume goes on one path and how much on the other if someone would ask you to calculate the average time to get the job done how would you do it a simple way is to imagine you have 100 pieces of work and you will calculate the average time for a single one are you ready for some basic math all the 100 pieces go through the five minutes step wait for one minute do the two minutes step and end up in the decision point here ninety pieces will just move forward to the three minutes step the rest of ten pieces will go down in the rework loop and do the ten minutes step the 20 minutes waiting do the five minutes the one in the two minutes once again before finally going into

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Rework rate refers to the percentage of time spent on rework processes. It is calculated by dividing the number of hours spent on rework by the number of hours spent on productive activities or by dividing the total number of reworked (repaired) goods by the total number of products manufactured.
The rework ratio is the relationship between the rework quantity (RQ) and produced quantity (PQ) for a work unit, product, production order, or defect type: RQ/PQ. The rework quantity (RQ) KPI element is created as part of this example.
Rework effort= total number of defects /defect fixing effort(DFE) 2. Defect Fixing Effort(DFE)= no of defects fixed per hour*no of working hours per day *no of persons working 3. Rework Cost=rework effort*cost of one employee*no of employee.
Rework rate (%) = (rework hours productive labor hours) 100% or (total quantity of reworked (repaired) products total production quantity) 100%.
To calculate product rework rate, first, identify the total amount of work that was necessary to complete the product. Then, take the amount of work that had to be redone and divide it by the total amount of work. This will give you a percentage that represents the amount of rework in the production process.
One way to estimate the cost of rework is to use a simple formula that multiplies the rework percentage by the total project cost. The rework percentage is the ratio of the rework hours to the total project hours. For example, if your project has 1000 hours of work and 100 hours of rework, the rework percentage is 10%.

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