Inlay TIN in WRI

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Aug 6th, 2022
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How to inlay TIN in WRI

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hi welcome to the shop my name is heiko today i want to show you how to fill in cracks in wood with liquid metal and how to create metal inlays into wooden surfaces the best of it itamp;#39;s with very easy tools so everybody can do letamp;#39;s go so [Applause] do do do do these are our try pieces now first we have an old piece of wood with a drying crack i cleaned up that crack the reason i chose this one is i want to see how fine we can get with filling cracks if it is necessary to open it up wider because there must be a boundary how small you can get to fill it really good with the liquid metal yeah this is the reason i chose this one next is with three different um forstner bit drills i just want to see how this shape can be filled and how good the metal holes into the wood and the last one is a freehand carving with a router so this is maybe five millimeters in depth so 0.2 inches we will see how good the metal fills in this one

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The process of inlaying one piece of metal into another by mechanical means (no soldering required). To learn the basic skills of metal inlay by inlaying a piece of round copper wire into a brass sheet. Anneal both the brass sheet and the copper wire. Quench and pickle.
- Make sure to angle the edges in a bit to make sure the metal doesnt pop out of the wood when movement occurs. - Keep it simple. Complex designs will be hard to complete with this type of work, the thin wood will burn or chip out when sanding.
There are two main techniques to bind the metal in place: epoxy and superglue/cyanacrylate. Superglue will give the closest appearance to solid metal, if it is properly finished. However, epoxy is easier for filling larger voids and may be stronger in the long term, if warping of the wood is a potential concern.
For metal-to-wood glue-ups, your best bet will be epoxy, Stephen. Epoxy bonds wood to nearly anything. Before you apply finish, mask off an area slightly smaller than the metal plate to leave yourself an unfinished gluing surface.
A polyurethane-based adhesive like Gorilla Glue or Gorilla Wood Glue is ideal for gluing metal to wood. Wood can be a tricky surface to glue to metal because the two are so different in density and porosity. However, the strength and flexibility of polyurethane-based glues are more than up for the challenge.
Proper inlay requires materials of contrasting hardness to hold well, and contrasting color to look good. A combination that does well on both counts is the use of pure silver or gold into blackened steel. Another popular combination has fine silver pressed into copper or brass.
There is a variety of inlay styles such as wire inlay (sen zōgan), in which metal is inlaid in thin lines, flat inlay (hirazōgan), in which the inlaid metal is made to be flush with the surface of the piece, raised inlay (takaniku zōgan), in which the inlaid metal protrudes above the piece to create a design in relief,
Inlay is commonly used in the production of decorative furniture, where pieces of colored wood, precious metals or even diamonds are inserted into the surface of the carcass using various matrices including clear coats and varnishes.

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