Inlay TIN in AMI

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Aug 6th, 2022
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How to inlay TIN in AMI

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Below are some common questions from our customers that may provide you with the answer you're looking for. If you can't find an answer to your question, please don't hesitate to reach out to us.
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There is a variety of inlay styles such as wire inlay (sen zōgan), in which metal is inlaid in thin lines, flat inlay (hirazōgan), in which the inlaid metal is made to be flush with the surface of the piece, raised inlay (takaniku zōgan), in which the inlaid metal protrudes above the piece to create a design in relief,
- Make sure to angle the edges in a bit to make sure the metal doesnt pop out of the wood when movement occurs. - Keep it simple. Complex designs will be hard to complete with this type of work, the thin wood will burn or chip out when sanding.
There are two main techniques to bind the metal in place: epoxy and superglue/cyanacrylate. Superglue will give the closest appearance to solid metal, if it is properly finished. However, epoxy is easier for filling larger voids and may be stronger in the long term, if warping of the wood is a potential concern.
Inlay is commonly used in the production of decorative furniture, where pieces of colored wood, precious metals or even diamonds are inserted into the surface of the carcass using various matrices including clear coats and varnishes.
The principal behind metal inlays is that wire or pieces of sheet are forced into cavities or hollowed out areas. These are cut so their walls slope inward, or are undercut. This insures that a piece of metal will get stuck there once it is forcibly rammed in.
Proper inlay requires materials of contrasting hardness to hold well, and contrasting color to look good. A combination that does well on both counts is the use of pure silver or gold into blackened steel. Another popular combination has fine silver pressed into copper or brass.
For metal-to-wood glue-ups, your best bet will be epoxy, Stephen. Epoxy bonds wood to nearly anything. Before you apply finish, mask off an area slightly smaller than the metal plate to leave yourself an unfinished gluing surface.
A polyurethane-based adhesive like Gorilla Glue or Gorilla Wood Glue is ideal for gluing metal to wood. Wood can be a tricky surface to glue to metal because the two are so different in density and porosity. However, the strength and flexibility of polyurethane-based glues are more than up for the challenge.

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