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Injection molding is the most common method for mass manufacturing plastic products. Examples include chairs, toys, cases for consumer electronics, disposable cutlery, and, my favorite, Lego bricks. Injection molding was invented to solve a problem for billiards. In the nineteenth century billiard balls were composed of ivory harvested from the tusks of African elephants. This devastated the elephant population, so a billiards manufacturer offered a ten-thousand dollar prize for a replacement for ivory. And this spurred John Wesley Hyatt to develop one of the first plastics celluloid to create billiard balls. He patented an apparatus for molding products plastics from celluloid. This apparatus was the birth of plastic injection molding. In principle, injection molding is simple: melt plastic, inject it into a mold, let it cool and, then, out pops a plastic product. In reality, injection molding is an intricate and complex process. An injection molding machine has three main parts:
