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american standard circuits presents printed circuit board terms and definitions a 77 second webinar series via fill filled vias can improve routing density board assembly and aid with electrical and thermal performance however via fill is a docHub cost driver requiring specialized equipment and should only be used if absolutely necessary to meet the design requirements via fill can be either conductive or non-conductive the primary consideration in this decision is to match the via fill cte with that of the surrounding laminate as closely as possible why is that important because the constant thermal cycles of a pcb in the field can lead to stress fractures and possible electrical opens with mismatched ctes you may find that while conductive via fill may offer marginal conductivity in some applications using non-conductive fill often results in superior thermal and electrical conductivity with minimal cost impact increasing the plated copper thickness in the via even by 0.1 mils h