Cover up redline in EGT

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Aug 6th, 2022
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How to cover up redline in EGT

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A320 Mentor Channel thanks for watching prevention of EGT over Li events a number of engine exhaust gas temperature EGT overlimit events at takeoff were reported to Airbus including dual events leading to a docHub increase in flight crew workload at low altitude this article recalls the importance of monitoring the EGT margin of each engine to detect any degradation in engine performance early and provides recommendations to maintenance flight operations and flight Crews to prevent EGT overlimit events it also reminds us of what to do in the cas of an EGT over limit indication at takeoff among the reported events of EGT over limit 10 occurred on both engines between May and September 2021 even if EGT overlimit events are common they can increase the flight crew workload in a critical phase of flight especially when they happen on both engines simultaneously they can create operational disruptions EG rejected takeoff or inflight turnback and require maintenance actions case

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For normally aspirated engines, peak EGTs will be in the mid-1,500s, but with turbocharging, EGTs can be much higher into the 1,600-1,700 range, and one needs to be careful.
An EGT over limit due to normal engine wear does not affect the engine thrust, safe continuation of the takeoff is therefore possible. Below 80 knots, an ECAM caution will trigger and the takeoff may be aborted. Above 80 knots, ECAM caution is inhibited, no crew action required.
The EGT margin for mature V2500- A1 engines is 55-65 degrees centigrade, while the margins for V2525/28-D5 engines are 50-60 degrees centigrade.
If everything is working properly, 1250 to 1300 F. is a safe turbine inlet temperature, even for sustained running, mile after mile. Above 1300 F. things can start to get edgy. Remember, excessive EGT damage is cumulative.
The EGT redline is defined as the engine operational limit that prevents damage to the engine due to an excessively high temperature. EGT limits for each flight phase are provided in the AFM - LIMITATIONS - POWER PLANT - Engine Parameters and FCOM - Limitation - Engines - Thrust Setting/EGT Limits.
At Manta Performance, we recommend that your EGT stay under 550C (as measured at the turbo outlet) to assure your engines safety. What happens when your EGT gets too high? Nothing good! Certain parts of your engine can fail due to the excessive heat produced.
Definition of Sea level take-off EGT Margin: the distance between EGT and EGT red value when the Engine produces full-rated thrust, at sea level, under flat rating temperature, with normal air-bleeding. As shown in Figure 2. Take-off EGT Margin reflects the state of Engine performance.
EGT Margin means the margin which will remain following the Engine Flight Hours and Engine Cycles actually operated by the Engine since the last defined Engine Full Performance Restoration Shop Visit, and established by deduction of the EGT margin consumed from the EGT margin restored at the Engine Full Performance

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